ABIROB® Water-cooled Robotic MIG Guns
![ABIROB Water-cooled Torch](/uploads/Content/USA/Pictures/Images_ROBO/ABIROB_Water_cooled/ABIROB-W-Hero.webp)
Robust water-cooled MIG welding
Pure ROBO power! Water-cooled ABIROB W welding torches have power ratings up to 600 A and are equipped with state-of-the-art cable assembly and interface technology. The modular design of these rugged yet flexible torches allows a fast change of torch neck and cable assembly components without the TCP (Tool Center Point) changing – thus avoiding additional programming effort. For medium automation production plants. High repetitive accuracy and a continuously precise welding process are ensured through the innovative and simple torch construction.
ABIROB W Advantages:
- Robust torch necks with screw-on gas nozzle and replaceable contact tip holder guarantee high durability and a long service life cycle
- The innovative interface design ensures the fast change of torch neck and reproducible positioning of cable assembly and torch neck
- Hybrid cable assembly technology for optimized wire feeding, prevention of electrolytic corrosion and improved coolant flow
- Special torch neck geometries available for joining components - even with limited accessibility
ABIROB W Features at a Glance:
Simple, Innovative Torch Neck Interface
![ABIROB Torch Neck Interface](/uploads/Content/USA/Pictures/Images_ROBO/ABIROB_Water_cooled/ABIROB-W-Threaded-Interface-Features.webp)
The threaded welding swanneck interface allows for an easily reproducible tool center point with a secure connection. This allows for a neck replaceable within seconds while keeping the torch consumables cooler and longer lasting.
Two Cable Options for Your Unique Needs
![ABIROB Water-cooled Torch Cables](/uploads/Content/USA/Pictures/Images_ROBO/ABIROB_Water_cooled/ABIROB-W-Cable-Option-Features.webp)
ABIROB W features a standard 600-amp torch cable in either a Hybrid or Power style cable to meet your unique needs. The standard amperage rating for the cable means you can switch to any torch neck for the job reliably.
Multiple Neck Bends & Lengths Available
![ABIROB W Torch Neck Options](/uploads/Content/USA/Pictures/Images_ROBO/ABIROB_Water_cooled/ABIROB-W-Torch-Neck-Features_1.webp)
Torch necks for ABIROB W robotic MIG guns are rated from 330 - 600 amp at 100% duty cycle for robust performance in high demand environments. Each neck option has multiple lengths and bends available to suit the job.
ABIROB W Product Videos:
ABIROB W Product Overview (with Spool Welding Robot SWR)
Miller Fabrication Solutions Testimonial (with ABIROB W)
ABIROB W Torch Packages:
Through-arm Torch Packages
![](/uploads/Content/USA/Pictures/Images_ROBO/ABIROB_Water_cooled/ABIROB-W-Through-arm-Package-Overview.webp)
For through the arm welding robots, ABIROB W can be outfitted with either a solid mount or collision mount, shown above. Additional torch package options like air blast, voltage sense, and nozzle sense are also available with any ABIROB W torch package. Contact us for details.
Over-arm Torch Packages
![ABIROB W Over-arm Packages](/uploads/Content/USA/Pictures/Images_ROBO/ABIROB_Water_cooled/ABIROB-W-Over-arm-Package-Overview.webp)
ABIROB W comes in over-arm packages features the collision mount CAT3, shown in the above image. Torch packages without a collision mount also available. Please see Ordering Charts below for details or contact an ABICOR BINZEL Sales Rep or Product Specialist.
Recommended Reading:
Through-arm ABIROB W Torch Packages
- ABB IRB 1600ID
- ABB IRB 2600ID, 1520ID, and 1660ID
- Fanuc AM iC Series with Solid Mount iSTM
- Fanuc AM iC Series with Collision Mount iCAT
- Fanuc AM iD Series with Solid Mount iSTM
- Fanuc AM iD Series with Collision Mount iCAT
- Kawasaki BA006N/BA006L with Collision Mount iCAT
- Kuka Hollow Wrist Series with Solid Mount iSTM
- Kuka Hollow Wrist Series with Collision Mount iCAT
- Motoman EA & MA 1400N/1900N
- Motoman MA 1440/2010 with Solid Mount iSTM
- Motoman MA 1440/2010 with Collision Mount iCAT
- OTC Daihen AX-V4/AII-B4 with Collision Mount iCAT
- Panasonic TB 1400/1800 with Collision Mount iCAT
*If your robot model is not listed, please contact Product Support
Over-arm ABIROB W Torch Packages
Replacement Parts
Contact Tips | Tip Holders & Diffusers | Nozzles | Neckliners & Liners | Swannecks |
|||
ABIROB® W 300 |
ABIROB® W 500 |
ABIROB® W 600 | |
M6 Heavy Duty Copper .030" |
140.0054 | 140.0054 | — |
M6 Heavy Duty Copper .035" |
140.0172 | 140.0172 | — |
M6 Heavy Duty Copper .045" |
140.0382 | 140.0382 | — |
M6 Heavy Duty Copper .045" Tight Tolerance |
140.1287 | 140.1287 | — |
M6 Oversized Copper for Aluminum .030" |
141.0001 | 141.0001 | — |
M6 Oversized Copper for Aluminum .035" |
141.0004 | 141.0004 | — |
M6 Oversized Copper for Aluminum .045" |
141.0082 | 141.0082 | — |
M6 Oversized Copper for Aluminum .062" |
141.0020 | 141.0020 | — |
M6 Ultra Long Life Silver Plated .030" |
147.0054 | 147.0054 | — |
M6 Ultra Long Life Silver Plated .035" |
147.0172 | 147.0172 | — |
M6 Ultra Long Life Silver Plated .045" |
147.0382 | 147.0382 | — |
M6 Ultra Long Life Silver Plated .045" Tight Tolerance |
147.1287 | 147.1287 | — |
M8 Heavy Duty Copper .030" |
— |
140.0117 |
— |
M8 Heavy Duty Copper .035" |
— | 140.0217 | — |
M8 Heavy Duty Copper .040" |
— | 140.0316 | — |
M8 Heavy Duty Copper .045" |
— | 140.0445 | — |
M8 Heavy Duty Copper .052" |
— | 140.0536 | — |
M8 Heavy Duty Copper .062" |
— | 140.0590 | — |
M8 Ultra Long Life Silver Plated .030" |
— | 147.0117 | — |
M8 Ultra Long Life Silver Plated .035" |
— | 147.0217 | — |
M8 Ultra Long Life Silver Plated .040" |
— | 147.0316 | — |
M8 Ultra Long Life Silver Plated .045" |
— | 147.0445 | — |
M8 Ultra Long Life Silver Plated .052" |
— | 147.0536 | — |
M8 Ultra Long Life Silver Plated .062" |
— | 147.0590 | — |
M12 Heavy Duty Copper .040" |
— | — | 140.1605 |
M12 Heavy Duty Copper .045" |
— | — | 140.1563 |
M12 Heavy Duty Copper .052" |
— | — | 140.1564 |
M12 Heavy Duty Copper .062" |
— | — | 140.1565 |
M12 Ultra Long Life Silver Plated .045" |
— | — | 147.1563 |
M12 Ultra Long Life Silver Plated .052" |
— | — | 147.1564 |
M12 Ultra Long Life Silver Plated .062" |
— | — | 147.1565 |
M12 Ultra Long Life Heavy Duty Silver Plated .045" |
— | — | 147.6563 |
M12 Ultra Long Life Heavy Duty Silver Plated .052" |
— | — | 147.6564 |
M12 Ultra Long Life Heavy Duty Silver Plated .062" |
— | — | 147.6565 |
ABIROB® W 300 |
ABIROB® W 500 |
ABIROB® W 600 | |
M6 Contact Tip Holder Heavy Duty Copper, 19 mm |
785.5052* | — | — |
M6 Contact Tip Holder Heavy Duty Copper, 23 mm |
— | 142.0133 | — |
M8 Contact Tip Holder Standard Brass, 23 mm |
— | 142.0117* | — |
M8 Contact Tip Holder Heavy Duty Copper Brass, 23 mm |
— | 142.0151 | — |
M12 Contact Tip Holder Heavy Duty Copper, 31 mm |
— | — | 142.0214 |
Gas Diffuser |
962.0657* | 943.0284 | 146.0079* |
Gas Diffuer, High Temperature Resistant |
962.1341 | — | — |
Nozzle Insulator |
— | 146.0054* | — |
Nozzle Insulator, Short |
— | 146.0064 | — |
Nozzle Insulator, High Temperature Resistant |
— | 146.0059 | — |
*Factory Standard | |||
ABIROB® W 300 |
ABIROB® W 500 |
ABIROB® W 600 | |
Threaded 13 mm Recessed Conical Nozzle |
145.0564* | — | — |
Threaded 13 mm Stickout Conical Nozzle |
145.0495 | — | — |
Threaded 13 mm Recessed Bottleform Nozzle |
— | 145.0556 | — |
Threaded 13 mm Recessed Bottleform Nozzle |
— | 145.0479 | — |
Threaded 15.5 mm Stickout Bottleform Nozzle |
— | 145.0466 | — |
Threaded 15.5 mm Recessed Bottleform Nozzle, 75.5 mm Long |
— | 145.0544* | — |
Threaded 15.5 mm Recessed Conical Nozzle |
145.0553 | ||
Threaded 15.5 mm Stickout Conical Nozzle |
145.0494 | 145.0568 | — |
Threaded 15.5 mm Recessed Bottleform Nozzle, 77 mm Long |
— | 145.0480 | — |
Threaded 18 mm Flush Conical Nozzle |
— | — | 145.0689 |
Threaded 21.5 mm Flush Conical Nozzle |
— | — | 145.0686* |
Threaded 21.5 mm Recessed Conical Nozzle |
— | — | 145.0688 |
Threaded 21.5 mm Stickout Conical Nozzle |
— | — | 145.0687 |
*Factory Standard | |||
ABIROB® W 300 |
ABIROB® W 500 |
ABIROB® W 600 | |
*Cable liners vary by robot package and feeder model. Please review gun assembly included in the torch package to confirm your correct cable liner or contact Product Support. | |||
ABIROB W Neckliner for Wire Brake Setup, 035" - .062" Steel Wire |
R5W-LS-3562WB | R5W-LS-3562WB | R6W-LS-3562WB |
Steel Wire Liner Red .035” - .045”, 8' Long Direct Mount |
SI4-3545-8PT |
SI4-3545-8PT |
SI4-3545-8PT |
Steel Wire Liner Red .035” - .045”, 17' Long Direct Mount |
SI4-3545-17PT |
SI4-3545-17PT |
SI4-3545-17PT |
Steel Wire Liner White .052” - .062”, 8' Long Direct Mount |
SI4-5262-8PT |
SI4-5262-8PT |
SI4-5262-8PT |
Steel Wire Liner White .052” - .062”, 17' Long Direct Mount |
SI4-5262-17PT |
SI4-5262-17PT |
SI4-5262-17PT |
ABIROB® W 300 |
ABIROB® W 500 |
ABIROB® W 600 | |
Swanneck 180 Degree |
— | 782.0079 | 782.0213 |
Swanneck 180 Degree Long (+100 mm) |
— | 782.0088 | 782.0233 |
Swanneck 22 Degree |
782.0014 | 782.0003 | 782.0214 |
Swanneck 22 Degree Long (+100 mm) |
— | 782.0089 | 782.0234 |
Swanneck 45 Degree |
782.0015 | 782.0005 | 782.0216 |
Swanneck 45 Degree Long (+100 mm) |
— | 782.0091 | 782.0236 |
Technical Specifications
Technical data according to EN 60 974-7:
ABIROB® W 300 | ABIROB® W 500 | ABIROB® W 600 | |
Cooling: | water-cooled | water-cooled | water-cooled |
Rating: |
330 A CO2 300 A Mixed gases M 21 (EN ISO 14175) |
550 A CO2 500 A Mixed gases M 21 (EN ISO 14175) |
600 A CO2 550 A Mixed gases M 21 (EN ISO 14175) |
Duty cycle: | 100 % | 100 % | 100 % |
Wire-Ø: | 0.8 - 1.2 mm | 0.8 - 1.6 mm | 0.8 - 1.6 mm |
Have Production Goals and Your Current Robotic Torch Not Getting it Done?
Get started today and see what the combination of a superior torch cable design, durable and long-lasting torch consumables, and a sturdy front end build can do to get your products welded faster, better, and at less cost.
You can schedule an in-person demonstration of our robotic torch welding solutions, get a quote based on your unique needs, or contact us for additional information.
Want to speak to someone immediately? Call us at 800-542-4867.
![Factory Worker](/uploads/Content/USA/Pictures/Images_Collage/Factory-Worker.jpg)