Robotic welding has become essential in streamlining production processes in today's fast-paced manufacturing landscape. With advancements in technology, manufacturers of all sizes can now leverage the precision, speed, and consistency of robotic welding systems to meet the growing demands of the industry. Whether you operate a large-scale facility or a smaller workshop, implementing robotic welding solutions significantly benefits operational efficiency and product quality.

ABICOR BINZEL's Robotic Welding Solutions

The precision and reliability of robotic welding far surpass human capabilities, particularly when it comes to consistency. While the initial cost of setting up a robotic welding cell can be significant, it’s crucial to consider it as a long-term investment. With the growing demand for welding projects, investing in your own robotic welding system becomes increasingly valuable, offering substantial returns in efficiency and productivity over time.

Types of Robotic Welding

Due to wide demand across industries, robotic welding cells were designed to work with an array of welding processes. Some common terms you will hear are MIG, TIG, Arc, and Collaborative (Cobot) Welding. The application process you use is dependent upon your operational needs, but as long as your work is repeatable a robotic cell will be of benefit to you. Choosing the correct type of robotic welding for your welding process will affect the productivity benefits you see in your facility. 

Robotic MIG Welding

As with manual MIG welding, robotic MIG welding involves a wire moving through a contact tip to melt wire along two pieces of metal in order to join them together. This welding application type is one of the most popular throughout the industry. Robotic MIG torches will increase accuracy and speed within your facility which is why most welders choose this easy-to-use process. Other robotic MIG welding applications may use arc or spot-welding techniques.

Abicor Binzel offers a variety of robotic MIG welding torches. Each torch was designed for different purposes. The most common types are water-cooled and air-cooled torches.

Robotic TIG Welding

Robotic TIG welding occurs when the weld arc is created by a tungsten electrode which causes metals to heat and form together. This process is usually used in more precise, unique welding jobs. While robotic TIG welding may not be as fast as robotic MIG welding, it can ensure the highest quality welds possible.

Abicor Binzel offers a standard robotic water-cooled TIG welding torch.

The newest addition to the robotic welding world is collaborative robots, also commonly referred to as Cobots. The name says it all and this robotic system works collaboratively with you. Having a robotic partner is a major benefit since it increases production efficiency and minimizes weld errors or mistakes. Having human eyes with a robot’s accuracy working together allows for the ultimate welding team. Cobots have built in safety features which allow the side-by-side collaboration of a robot and human welder.

Robotic Welding Equipment and Accessories 

An automated welding cell and robotic welding torch make up only the beginning of the automation journey. Robotic welding peripherals and accessories are what make this welding technique one of the most popular application processes. With additional equipment paired to your robot, performance will continue improve. It is peripherals such as robotic mounts and wire cutting stations that further simplify the robotic welding process and allow for user-friendly usage. Technology such as seam tracking sensors and weld inspection devices lead to welding performance improvements because collecting data and visualizing mistakes have become easier and more readily available.

Along with these systems, we also provide a number of solutions to advance your robotic welding process. This may include equipment like the EWR gas management system, seam tracking and weld inspection devices, or wire feeding systems. Once you have a working robotic cell, much like the robotic peripherals, this equipment will only benefit you and your facility as you continue to grow as a true automated welding expert.

Additional robotic welding equipment that Abicor Binzel offers is the iBOTone® and iST seam tracking sensor solution. The iBOTone® is our first Cobot, and the iST unlocks unparalleled seam tracking capabilities in robotic welding.

Get started and talk with an ABICOR BINZEL Robotic Solutions expert today.