Torch Cleaning Station BRS
Connect & Clean …
ABICOR BINZEL torch cleaning stations – the complete solution for reliable automatic servicing of torch heads. Quick and easy to install, just “Connect & Clean ...”, the compact torch cleaning stations BRS stand for top reliability. Combined in a single station, no less than three systems guarantee optimally timed processes and an increase in plant availability. Many further features such as mounting stand and drip pan reduce installation costs.
1. Torch cleaning station
- Precise and effective cleaning for almost all robot welding torches
- Tried-and-trusted cutter principle, suitable even for heavy spatter adhesion
- Precise clamping of the gas nozzle fixes the torch in place during the cleaning process
2. Front injector “TMS-VI”
- Direct economical spraying of anti-spatter agent reduces welding spatter adhesion and extends service intervals
- Clean environment thanks to encapsulated nozzle design and collecting pan for soiled residual oil
- Precise clamping of the gas nozzle fixes the torch in place during the cleaning process
3. Wire cutting fixture “DAV”
- The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arc-ignition as well as exact TCP measurement
- Long service life thanks to sturdy design
- Precise wire length for touch sensing
Application area:
MIG/MAG welding torches for all common torch brands
Technical data
General data
| Total weight: | approx. 16 kg (incl. TMS-VI and DAV) |
| Ambient temperature: |
+ 5°C to + 50°C |
| Air consumption: | approx. 380 l/min. |
| Pneumatic motor (Nominal speed): |
with lubricated air: approx. 650 rpm / |
Pneumatic connection – manifold block
| Compressed air supply: | G 1/4 |
| Clear width: |
min. Ø 6 mm |
| Nominal pressure: | 6 bar |
| Operating pressure: |
6–8 bar |
Electrics – terminal block
| Control: |
4 inputs for triggering the 5/2 directional control valves |
| Control voltage: |
24 V DC |
| Power consumption: | 4.5 W |
| Output: |
1 output from inductive proximity switch (pnp) |
| Operating voltage: | 10 – 30 V DC |
| Tolerated residual ripple: | Vss < 10% |
| Continuous current: | max. 200 mA |
| Current consumption: | approx. 4 mA (24 V) |
| Drop in voltage: | approx. 1.2 V (200 mA) |
Front injector “TMS-Vi”
| Capacity of the bottle: | 1 litre |
Wire cutting fixture “DAV”
| Cutting rate at 6 bar: | Solid wire: up to 1.6 mm / Flux cored wire: up to 3.2 mm |
| Cutting time: |
0.5 sec. |