Torch Cleaning Station TCS Compact
Torch maintenance at it’s best!
The state-of-the-art torch cleaning station TCS Compact from ABICOR BINZEL stands for quick and easy installation to practically all robot brands and types, top reliability and long life-time due to high quality components, as well as environmental friendliness and work shop safety by fully covered maintenance functions.
Ensure process stability in automated welding by using preventive torch cleaning, wire cutting and antispatter
spraying with TCS Compact!
Optimal and time saving cleaning of the gas nozzle for a reliable welding process and an increase in plant availability – torch maintenance at it’s best ...
1. Torch cleaning
- Reamers, specially designed to suit the welding torch
- V-block for each nozzle diameter – no adjustments
- Strong, high quality air motor for powerful cleaning
- Complete dirt & dust protection
2. Injection unit TSi
- Activated just by robot movement
- High efficient spray function
- Low consumption
- Collection of remaining anti-spatter fluid
- Fully protected for clean environment
3. Wire cutting unit DAV
- Strong, reliable cutting device
- Sharp cut for save arc-start
- Hardened cutting knife for long lifetime
Application area:
MIG/MAG welding torches for all common torch brands
Technical data
General data
| Total weight: | approx. 30 kg (long stand version), approx. 22 kg (short stand version) |
| Ambient temperature: | + 5°C to + 50°C |
Pneumatic motor
| Air consumption: | approx. 400 l / min. |
| Pneumatic motor/nominal speed with oiled air: | approx. 650 rpm at 6 bar |
Pneumatic connection
| Connection OD: | min. Ø 6 mm |
| Nominal pressure: | 6 bar |
| Operating pressure: | 6–8 bar |
| Compressed air quality (ISO 8573-1:2010): | at least class 4 |
Electrical clamping block
| Input: | 3 inputs for triggering the 5/2 directional control valves |
| Control voltage: |
24 V DC |
| Power consumption: | 2.8 W |
| Output: | 2 outputs from inductive proximity switch (normal open switch - PNP) |
| Operating voltage: | 10 – 30 V DC |
| Continuous current: | max. 100 mA |
| Current consumption: | approx. 14 mA (24 V) |
| Max. wire diameter at 6 bar: | 1.6 mm, solid wire |